Mobile crusher

Detailed introduction of mobile crusher:
Working principle: The material is fed into the crusher through the feeder, and the crushed material is output through the conveyor. Different types of crushers have different working principles. For example, the jaw crusher is extrusion crushing, the cone crusher is lamination crushing, and the hammer crusher uses high-speed rotating hammers to hit, impact, shear, grind and other actions to crush the material.
Structural composition: It is usually composed of a crusher, a feeder, a vibrating screen, a conveyor and an electronic control system. Among them, the crusher is the core component, and different types such as jaw crusher, cone crusher, impact crusher or hammer crusher can be selected; the feeder is used for uniform feeding; the vibrating screen is used to screen the crushed material; the conveyor is responsible for conveying the material; and the electronic control system realizes the control and monitoring of the equipment3.
Classification

Tire-type mobile crusher: It has strong mobility and flexible transfer, can adapt to a variety of complex terrains, can be flexibly driven on ordinary roads and in the work area, and can be towed and transported by a traction vehicle during transfer. It is suitable for operations in sites with relatively flat terrain and frequent transfers6.

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Mechanical equipment Tire mobile crusher

Crawler mobile crusher: It adopts crawler walking device, with low ground pressure and good passability. It is suitable for harsh road conditions, such as muddy and rugged mountain roads. It can move freely in complex environments such as mines and construction sites, and can adapt to more complex working conditions, but the price is relatively high.

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Mechanical equipment Crawler mobile crusher

Features and advantages

Good mobility: It can quickly transfer the working site, saving time and transportation costs. It can move with the changes of raw material sites or construction sites, and is suitable for material processing operations with high mobility1.
Integrated integration: It integrates multiple functions such as crushing, screening, and transportation into one to form a compact working unit. It does not require complex infrastructure construction, reduces the complicated installation of split components, and reduces the consumption of materials and man-hours. After the equipment arrives at the site, it only needs simple debugging to be put into production15.
Reduce material transportation costs: It can crush materials on site, eliminating the intermediate link of transporting materials away from the site and then crushing them, greatly reducing the transportation costs of materials, especially for large amounts of construction waste, ore and other materials, on-site crushing can save a lot of transportation costs1.
Direct and effective operation: It can be used independently, or it can provide flexible process configuration according to customers’ requirements for material types and products, meet various needs such as mobile crushing and mobile screening, make production organization and logistics transportation more direct and effective, improve production efficiency, and reduce production costs1.
Strong adaptability and flexible configuration: For coarse crushing and fine crushing and screening systems, a single unit can operate independently, or it can be flexibly composed of system configuration units for joint operation. The side discharge of the unloading hopper provides the flexibility of various configurations for the screening material conveying method. In addition, the diesel generator in the integrated unit configuration can not only power the unit, but also the process system configuration unit can be jointly powered1.
Intelligent environmental protection: It can realize automatic control, equipped with PLC automatic operation device, wireless remote control system, etc., can remotely operate and monitor equipment, adjust feeding frequency, amplitude and other parameters, and is also equipped with dust and noise reduction device to reduce dust and noise pollution, in line with environmental protection requirements38.
Application field

Mining: It is used for coarse, medium and fine crushing of ore, improves the production efficiency of mining, and can be flexibly moved to different mining sites for operation according to the mining progress and ore distribution of the mine.
Construction waste treatment: Crushing construction waste into recycled aggregates for the production of recycled bricks, wall panels and other building materials, realizing the recycling of resources, reducing the pollution of construction waste to the environment, and also reducing the construction industry’s dependence on natural aggregates.
Highway and railway construction: Processing stones, supplying qualified sand and gravel aggregates for concrete mixing stations, ensuring the quality of highway and railway projects, and crushing and processing stones near the construction site to meet the demand for sand and gravel aggregates in engineering construction.
Water conservancy and hydropower engineering: processing sand and gravel aggregates to meet the needs of concrete pouring for dams, channels, etc., can be carried out at the construction site of water conservancy and hydropower engineering or at nearby stone quarries to provide the required sand and gravel aggregates for the project.
Metallurgy, chemical industry, building materials and other industries: these industries often require relocation of materials for processing, and mobile crushers can adopt different forms of multiple configurations according to the type, size and finished material requirements of raw materials to meet production needs3.